Our Solutions

We are a total solutions provider, delivering advanced manufacturing and innovative solutions that strongly add value to our customer’s production and process, thereby enhancing their throughput and production. We create and develop innovative high-end Panasonic factory automation equipment and services that optimise the manufacturing capabilities of our customers worldwide. We have manufactured Auto Insertion (AI) machine in-house since 1989. Over the years, we have added Surface Mount Technology (SMT) machine and Device machine to our product range. We offer a wide range of AI & SMT machines to meet our customer demands, and also analyse the problems our customers encounter and discuss viable solutions in regular internal meetings. This involves researching client feedback to gain more insight into how we can bring better solutions to our customers.

Our Solutions Innovation division provides technical solutions, parts solutions, solutions development and helps our customers with the repair of critical parts – often a cost-efficient alternative to purchasing brand-new machinery parts.

Factory Automation

We provide total Factory Automation solutions to our customers across Asia Pacific, Middle East and Africa in association with Panasonic regional sales and marketing groups.

Customized Solutions

Our solutions innovation arm, IFM Solutions provides Engineering and Manufacturing Automation, Robotics and IoT Solutions to customers to realize Industrial 4.0 and Smart Factory Capabilities. At Panasonic Factory Solutions Asia Pacific, one of our goals is to develop long-term relationships with our customers and helping them to achieve success through automation. We therefore provide innovative solutions utilizing Robotics and IoT Solutions in Factory Automation (FA), System Integration (SI), Final Assembly, Test and Packaging (FATP) area.

Our dedicated team not only guides businesses through every stages of automation process, but also provides comprehensive supports to our customers. These efforts enable our valued customers to focus on their core businesses while achieving a higher level of quality, efficiency and productivity.

IFM Solutions

This customised system was developed to replace human in carrying-out soldering of Display-Module onto PCB for Automotive LCD Display Panel. It eliminated quality issues that was caused by inconsistent manual soldering process. The PCB was fed into the system via Loading Conveyor where a vacuum system will hold the PCB in place for the soldering process. Completed PCB will be automatically inspected for any soldering defects and subsequently conveyed to an unloading conveyor.

The system incorporated XYZ-Gantry Soldering Robot, 7-Axis Cobot and XY-Linear Drive Systems for non-stop operation, unmanned operation.

This customised Semi-automatic Production Line was developed for the production of Servers. To save limited factory space, the line is designed in U-shape, and comes with Pallet Stacking System. The individually motorised Rollers allow each Pallet to convey independently and is capable to support load of up to 100Kg in a single Pallet. Certain complex and accurate assembly processes are carried-out by Cobots to ensure quality and reliability. Build-in Hi-Current Test Cell is also Cobot-assisted to ensure safety operation.

This customised Semi-automatic Production Line was developed for the production of Vehicle Electronics Control Unit (ECU). To save limited factory space, the line is designed in U-shape, and comes with Pallet Stacking System. The individually motorised Rollers allow each Pallet to convey independently and is capable to support load of up to 50Kg in a single Pallet.

Certain complex and accurate assembly processes are carried-out by Cobots to ensure quality and reliability. Build-in Hi-Current and in-process sensitive Inspection Test Cells are also Cobot-assisted to ensure safety operation.

This customised Conveyor was designed to withstand a conveying load of 500Kg for in-line machine assembly process of medical equipment. It incorporated 14 modules of Conveyor, Conveyor with Lifter and Conveyor with Lifter Turntable that can be independently controlled. The dimensions of the system is 23.4 (L) x 1.4 (W) and 0.35 (H) m. A bare Frame is loaded at the start of the line and a complete machine leaves last Conveyor module. The Lifter is externally certified for load capacity and safety.

PFSAP also supports in designing Jigs and Fixtures for in-line production of PCB Assembly Production Line.

Examples of such applications are Automatic PCB Connector-Pressor and Pallet Locker and Unlocker, etc. Such systems can be an add-on design to existing line, as a desktop unit or as an individual Board-Handling or Conveyor Unit.

This customised PCB Routing System was designed to replace human in carrying-out manual task of operating the routing machine. It incorporated Cobot with special-designed Grippers that picked the PCB from racks, place it into the Routing machine; thereafter to cleaning station and finally to the trays for packaging.

PCB supplies are placed onto stackers by operator. The completed PCB on trays are manually collected and be transported to the next process. It can be a stand-alone system or in Cell form to run different routing programs and PCB independently.

This customised fully automated PCB Routing System was designed to replace human in carrying-out manual task of operating the Routing Machine. It incorporated a Cobot mounted on a Sliding Track that serves up to six PCB Routing machines.

During operation, PCBs are randomly supplied via the upstream Conveyor. The Cobot will then recognise the PCB orientation via the build-in camera, and pick-up the PCB. Next, the Cobot will slide on the Track and places the PCB onto the buffer station on the designated Routing Machine. Upon completion of routing, the Cobot will pick-up the cut PCB onto the buffer station and places the new PCB into the Routing Machine. The cut PCB will then be cleaned and placed onto the downstream Conveyor for the next process.

This customised Automatic Pallet transfer System was designed to reduce the time to transport the Pallet from the left to the right and vice-versa by omitting the use of Forklift during the Pallet transfer process.

It incorporated a set of Lifter mechanism at both sides that provides lifting and lowering of Pallet; sets of rollers that transport the Pallet at the lower position; and a set of Shutter Bars that supports the loaded Pallet at the top of the system.

The system is designed to withstand a load of 1,000Kg.